HAIMER Automation

Automation in the tool room – HAIMER is your system partner

The HAIMER Group has developed to a system partner for the entire tool management around the machine tool. As such, HAIMER is consistently driving the idea of automation and digitization. The latest highlight is the HAIMER Automation Cube, a robot cell that can be used to completely automate the tool presetting process.

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  • ASPV mini | POLISH MILL V TYPE | MOLDINO

    ASPV mini | POLISH MILL V TYPE | MOLDINO

    MOLDINO LOGO

    POLISH MILL V TYPE ASPV mini

    Brand: MOLDINO

    We’ve added high-precision finishing tools to our small-diameter multi-flute cutting tool series.
    The free-cutting edge shape solves issues related to vertical wall cutting.

    ISUUE 01 : Inability to achieve desired dimensional accuracy with deflected walls.
    Reworking consumes much time.

    Proposed solutions
    ● Insert shapes with enhanced free-cutting capabilities enable to precisely finish deep vertical walls with extended overhangs.
    ● ASPVmini decreases wall deflection, reducing the time spent on reworking, additional work and modification issues during the finishing process.

    ASPV-mini-MOLDINO

    Cutting condition

    Work material : S50C (220HB)

    Machine : Vertical type (BT40)

    Solid end mill

    Tool dia.:φ20mm
    Revolution:1,432min-1
    Feed rate: 572mm/min
    Depth of cut:ap=8.0mm
    Cutting width:ae=0.2mm
    Overhang:OH=100mm(L/D=5)
    ASPVmini

    Tool dia.:φ20mm
    Revolution:4,775min-1
    Feed rate: 2,387mm/min
    Depth of cut:ap=1.0mm
    Cutting width:ae=0.2mm
    Overhang:OH=100mm(L/D=5)

    Point !  > Ground chipbreaker

    The ground chipbreaker
    suppresses cutting forces.
    ASPV-mini-MOLDINO

    Work material:S50C(220HB)
    Cutter:Diameter φ20
    Cutting speed:Vc = 300m/min
    Feed rate: fz=0.1mm/t 
    Axial depth of cut (ap)=1.0mm  
    Radial depth of cut (ae)=0.2mm

    ISUUE 02 : Requires high verticality, even at deep points where the L/D※ is eight or greater.

                                       ※L/D:Ratio of tool diameter (D) and tool overhang (L)

    Proposed solutions
    ● Vertical cutting improves vertical wall accuracy, even when it’s difficult to cut the wall at constant depth due to extremely long overhangs.

    Depth constant cutting

    Tool dia.:φ11mm
    Revolution:2,893min-1
    Feed rate: 463mm/min
    Depth of cut:ap=0.5mm
    Cutting width:ae=0.1mm
    Overhang:OH=90mm(L/D=8.2)
    Air-blow
    Vertical cutting

    Tool dia.:φ11mm
    Revolution:2,893min-1
    Feed rate: 463mm/min
    Pick feed:pf=0.2mm
    Cutting width:ae=0.1mm
    Overhang:OH=90mm(L/D=8.2)
    Air-blow

    ISUUE 03 : The tool wears due to prolonged finishing, resulting in unstable surface grade or problems with dimensional accuracy.

    Proposed solutions

    The ASPVmini inserts use the new grade “TH308” which offers excellent abrasion resistance to maintain high surface grade and accuracy.

    Machine:Vertical 3-axis M/C (HSK63)
    Work material:Equivalent to SKD61 (45HRC)
    Tool: Body ASPVM1012R-3-M6
    Insert MPHT040205ZEL-0.5
    Cutting speed:Vc = 250m/min
    Feed rate: fz=0.1mm/t
    Axial depth of cut (ap)=1.0mm
    Radial depth of cut (ae)=0.1mm
    Air-blow

    ** หากต้องการใบเสนอราคา กรุณาระบุ เลข order no. ของขนาดที่ต้องการให้ชัดเจน **

  • ASRT-Radius-mill

    ASRT TYPE | RADIUS MILL 3CORNER | MOLDINO

    ASRT TYPE | RADIUS MILL 3CORNER | MOLDINO

    MOLDINO LOGO

    RADIUS MILL 3 CORNER ASRT TYPE

    Brand: MOLDINO

    Technology :

      AJ Coating series

      • Features of AJ Coating series

    ・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.
    ・Excellent wear resistance, chipping resistance, and heat resistance!

      • New technology!!

    ・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance!
    ・Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer. This reduces welding to the work and decreases cutting force!

     

  • TR4F MOLDINO

    TR4F | RADIUS MILL | MOLDINO

    TR4F | RADIUS MILL | MOLDINO

    MOLDINO LOGO

    Radius Mill TR4F type

    The new Type 15 insert added to our popular TR4F range
    The definitive type for rough machining even with large molds

    • POINT 1 Even with interrupted cutting … High chipping resistance
    • POINT 2 Even with wall face processing … Prevents scraping
    • POINT 3 Even within chips … Minimized biting risk

    Feature & Applications

    Issue 1  Although high-feed cutting is performed for shaping, resulting severe chip clogging and biting may reduce shaping efficiency

    Proposed solutions

    ● Adopts new body shape to enhance chip removal. Suppresses chip clogging, even when cutting long overhangs.

    Point > Cutting edge designed to control chip flow

    ●Optimizes cutting edge design to achieve smooth chip removal flow; keeps chips away from wall surfaces.

    Suppresses clogging from the time chip generation starts.

    Issue 2 New equipment installed to improve the efficiency of the roughing process.
    The goal is to reduce machining times with high-feed cutting. But higher feed rates reduce tool life and keep the machine from delivering its full potential.

    Proposed solutions

    ●Developed a unique insert shape. Performs stable machining despite large cutting load generated during high-feed cutting with large cross-sectional and constraint areas.
    ●Adopts unique unequal pitch method to reduce chattering during cutting.

    Point > Meets the requirements of various applications and steel types.

    ●The unique cross-sectional shape and cutting edge design of a single insert meets the needs of a wide range of cutting modes.
    ●Diverse lineup of insert grades to meet the demands posed by a wide range of work materials

    ** หากต้องการใบเสนอราคา กรุณาระบุ เลข order no. ของขนาดที่ต้องการให้ชัดเจน **

  • 2 JAW GEAR PULLER 2 POSITION TITACROM®

    62583 | 2 JAW GEAR PULLER 2 POSITION TITACROM® เหล็กดูด 2 ขา | EGAMASTER

  • EB4HR-ATH | TAPER BALL END MILL FOR HIGH ACCURACY RIB SLOTTING | MOLDINO

    EB4HR-ATH | TAPER BALL END MILL FOR HIGH ACCURACY RIB SLOTTING | MOLDINO

    MOLDINO LOGO

    EB4HR-ATH

    TAPER BALL END MILL FOR HIGH ACCURACY RIB SLOTTING

    New rib slotting method by contouring with taper end mill.
    Reduce the polishing time with direct milling.

    ** หากต้องการใบเสนอราคา กรุณาระบุขนาดที่ต้องการให้ชัดเจน **