• ASPV mini | POLISH MILL V TYPE | MOLDINO

    ASPV mini | POLISH MILL V TYPE | MOLDINO

    MOLDINO LOGO

    POLISH MILL V TYPE ASPV mini

    Brand: MOLDINO

    We’ve added high-precision finishing tools to our small-diameter multi-flute cutting tool series.
    The free-cutting edge shape solves issues related to vertical wall cutting.

     

    ISUUE 01 : Inability to achieve desired dimensional accuracy with deflected walls.
    Reworking consumes much time.

    Proposed solutions
    ● Insert shapes with enhanced free-cutting capabilities enable to precisely finish deep vertical walls with extended overhangs.
    ● ASPVmini decreases wall deflection, reducing the time spent on reworking, additional work and modification issues during the finishing process.

    ASPV-mini-MOLDINO

    Cutting condition

    Work material : S50C (220HB)

    Machine : Vertical type (BT40)

    Solid end mill

    Tool dia.:φ20mm
    Revolution:1,432min-1
    Feed rate: 572mm/min
    Depth of cut:ap=8.0mm
    Cutting width:ae=0.2mm
    Overhang:OH=100mm(L/D=5)
    ASPVmini

    Tool dia.:φ20mm
    Revolution:4,775min-1
    Feed rate: 2,387mm/min
    Depth of cut:ap=1.0mm
    Cutting width:ae=0.2mm
    Overhang:OH=100mm(L/D=5)

     

    Point !  > Ground chipbreaker

    The ground chipbreaker
    suppresses cutting forces.
    ASPV-mini-MOLDINO

    Work material:S50C(220HB)
    Cutter:Diameter φ20
    Cutting speed:Vc = 300m/min
    Feed rate: fz=0.1mm/t 
    Axial depth of cut (ap)=1.0mm  
    Radial depth of cut (ae)=0.2mm

     

    ISUUE 02 : Requires high verticality, even at deep points where the L/D※ is eight or greater.

                                       ※L/D:Ratio of tool diameter (D) and tool overhang (L)

    Proposed solutions
    ● Vertical cutting improves vertical wall accuracy, even when it’s difficult to cut the wall at constant depth due to extremely long overhangs.

    Depth constant cutting

    Tool dia.:φ11mm
    Revolution:2,893min-1
    Feed rate: 463mm/min
    Depth of cut:ap=0.5mm
    Cutting width:ae=0.1mm
    Overhang:OH=90mm(L/D=8.2)
    Air-blow
    Vertical cutting

    Tool dia.:φ11mm
    Revolution:2,893min-1
    Feed rate: 463mm/min
    Pick feed:pf=0.2mm
    Cutting width:ae=0.1mm
    Overhang:OH=90mm(L/D=8.2)
    Air-blow

     

     

    ISUUE 03 : The tool wears due to prolonged finishing, resulting in unstable surface grade or problems with dimensional accuracy.

    Proposed solutions

    The ASPVmini inserts use the new grade “TH308” which offers excellent abrasion resistance to maintain high surface grade and accuracy.

    Machine:Vertical 3-axis M/C (HSK63)
    Work material:Equivalent to SKD61 (45HRC)
    Tool: Body ASPVM1012R-3-M6
    Insert MPHT040205ZEL-0.5
    Cutting speed:Vc = 250m/min
    Feed rate: fz=0.1mm/t
    Axial depth of cut (ap)=1.0mm
    Radial depth of cut (ae)=0.1mm
    Air-blow

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  • ASRT-Radius-mill

    ASRT TYPE | RADIUS MILL 3CORNER | MOLDINO

    ASRT TYPE | RADIUS MILL 3CORNER | MOLDINO

    MOLDINO LOGO

    RADIUS MILL 3 CORNER ASRT TYPE

    Brand: MOLDINO

    Technology :

      AJ Coating series

      • Features of AJ Coating series

    ・Employs an AlTi layer with a new composition created by increasing the Al content of conventional layers.
    ・Excellent wear resistance, chipping resistance, and heat resistance!

      • New technology!!

    ・The new layer with high Al content employs a new composition and optimizes the crystal structure to improve wear resistance and chipping resistance!
    ・Employs a low-friction-effect coating with excellent welding resistance as the top-most surface layer. This reduces welding to the work and decreases cutting force!

     

  • TR4F MOLDINO

    TR4F | RADIUS MILL | MOLDINO

    TR4F | RADIUS MILL | MOLDINO

    MOLDINO LOGO

    Radius Mill TR4F type

    The new Type 15 insert added to our popular TR4F range
    The definitive type for rough machining even with large molds

    • POINT 1 Even with interrupted cutting … High chipping resistance
    • POINT 2 Even with wall face processing … Prevents scraping
    • POINT 3 Even within chips … Minimized biting risk

     

    Feature & Applications

    Issue 1  Although high-feed cutting is performed for shaping, resulting severe chip clogging and biting may reduce shaping efficiency

    Proposed solutions

    ● Adopts new body shape to enhance chip removal. Suppresses chip clogging, even when cutting long overhangs.

    Point > Cutting edge designed to control chip flow

    ●Optimizes cutting edge design to achieve smooth chip removal flow; keeps chips away from wall surfaces.

    Suppresses clogging from the time chip generation starts.

     

    Issue 2 New equipment installed to improve the efficiency of the roughing process.
    The goal is to reduce machining times with high-feed cutting. But higher feed rates reduce tool life and keep the machine from delivering its full potential.

    Proposed solutions

    ●Developed a unique insert shape. Performs stable machining despite large cutting load generated during high-feed cutting with large cross-sectional and constraint areas.
    ●Adopts unique unequal pitch method to reduce chattering during cutting.

    Point > Meets the requirements of various applications and steel types.

    ●The unique cross-sectional shape and cutting edge design of a single insert meets the needs of a wide range of cutting modes.
    ●Diverse lineup of insert grades to meet the demands posed by a wide range of work materials

     

    ** หากต้องการใบเสนอราคา กรุณาระบุ เลข order no. ของขนาดที่ต้องการให้ชัดเจน **

  • EB4HR-ATH | TAPER BALL END MILL FOR HIGH ACCURACY RIB SLOTTING | MOLDINO

    EB4HR-ATH | TAPER BALL END MILL FOR HIGH ACCURACY RIB SLOTTING | MOLDINO

    MOLDINO LOGO

    EB4HR-ATH

    TAPER BALL END MILL FOR HIGH ACCURACY RIB SLOTTING

    New rib slotting method by contouring with taper end mill.
    Reduce the polishing time with direct milling.

    ** หากต้องการใบเสนอราคา กรุณาระบุขนาดที่ต้องการให้ชัดเจน **

  • EHHBE-TH3 MOLDINO

    EHHBE-TH3 | EPOCH HIGH HARD BALL-TH3 – END MILL | MOLDINO

    EHHBE-TH3 | EPOCH HIGH HARD BALL-TH3 – END MILL | MOLDINO

    MOLDINO LOGO

    4 flutes high efficiency ball end mill

    EHHBE-TH3

    Evolved by addopting a TH3 coating on 4-flute ball end mill for high hardened steel processing.
    On high-hardened steel processing, to achieve even longer tool life.

    ** กรณีต้องการใบเสนอราคา กรุณาระบุขนาดที่ต้องการให้ชัดเจน **

  • EHHRE-TH3 MOLDINO

    EHHRE-TH3 | HIGH FEED RADIUS END MILL FOR HARDENED STEEL | MOLDINO

    EHHRE-TH3 | HIGH FEED RADIUS END MILL FOR HARDENED STEEL | MOLDINO

    MOLDINO LOGO

    EHHRE-TH3

    Epoch High Hard Radius

    Adopt the design of indexable high-feed cutter to solid end mill. High feed cutting for high hardness steel possible

    Lineup of Φ 1 ~ Φ 12

    The multi flute end mill enables high efficiency machining even in small precision molds

  • TD6N MOLDINO

    TD6N TYPE | RADIUS MILL | MOLDINO

    TD6N TYPE | RADIUS MILL | MOLDINO

    MOLDINO LOGO

    Radius Mill TD6N type

    • Unique R-shaped cutting edge has evolved to realize further high- efficiency machining.
    • Resolves issues in various applications.

     

    Feature & Applications

     

    Issue 1  In high-feed cutting, sudden tool breakage occurs due to the shape and machining section of work-piece. If the cutting condition is lowered, machining time should be longer.

    Proposed solutions

    ● The unique R-shaped cutting edge enables milling with a constant cutting thickness regardless of the machining section, such as face milling and die-sinking. Therefore, it can work under constant machining conditions in various shapes and sections.

    ■ R-shaped cutting edge

    TD6N MOLDINO

     

     

     

    TD6N

     

     

    Issue 2  Machining of the cast surface with uneven machining allowance should be interrupted cutting, so it is apt to cause tool breakage.

    Proposed solutions

    ● The high strength insert design and high toughness material control sudden tool breakage due to interrupted cutting etc

          TD6N

     

     

     Issue 3 In case machine is old, the feed rate is low and could not machine efficiently.

    Proposed solutions

    ● For machines with limited feed-rate, the machining path and time could be shortened by using high depth type insert.

    TD6N

     

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  • EMD MILLS – EPOCH DEEP BALL EVOLUTION HARD EPDBEH2-(S6)-TH3 MOLDINO

  • EPPM4

    END MILL – EPOCH POWER MILL EPPM4 MOLDINO

  • END MILL - EPOCH ROUGHING EPQL4-CS MODEL EPQL-CS MOLDINO

    END MILL – EPOCH ROUGHING EPQL4-CS MODEL EPQL-CS MOLDINO

  • END MILL - EPOCH ROUGHING EPQLS4 -CS MODEL EPQLS -CS MOLDINO

    END MILL – EPOCH ROUGHING EPQLS4 -CS MODEL EPQLS -CS MOLDINO

  • END MILL – EPOCH ROUGHING EPQM4-CS MODEL EPQM-CS MOLDINO

    END MILL – EPOCH ROUGHING EPQM4-CS MODEL EPQM-CS MOLDINO