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TD4N type | RADIUS MILL | MOLDINO
Radius Mill TD4N type
Lineup expanded with insert for high-hardness materials
Technology
Features 1 Reduces uncut remnants on work pieces
The cutting edge shape was reviewed for TD4N so that uncut remnants are reduced.
This enables the load on the next process to be reduced by up to 40%compared to
conventional products.● Since it is difficult to create tool shape definitions in CAM for the complicated cutting edge shapes of high-feed tools, in many cases the tools are used with the definition for a simple R radius tool. The differences between this definition and the actual tool shape result in uncut remnants that cannot be checked on CAM and become more work for the next process.
Features 2 Economical 4-corner inserts with chip breakers for various applications
●By making it possible to use both the front and back sides of inserts, 4 corners can be used. The inserts are provided with a large rake angle which exhibits an excellent cutting force reduction effect even when compared to general positive-shape inserts.
⦿Features of insert breaker
C breaker
Corresponds to our general high-feed-type inserts (EDNW, EPNW,
WDNW, SDNW), and is resistant to chip jamming, vibrations, and crater wear.
B breaker
Enables reduced cutting force when cutting work materials such as
stainless steels, etc. that require free-cutting performance.⦿Features of insert for high-hardness materials
High-precision G-class insert suppresses dispersion in tool life.
Employs JP4105, a grade for high-hardness materials which provides long
service life for machining 50HRC or harder matrials.
Features 3 Large tip diameter for excellent handling
●Compared to conventional high-feed tools, TD4N has a
large tip diameter, which suppresses the generation of
uncut remnants which easily occur on the bottom surface
of machined areas. In addition, since the cutting width
(ae) can be set to a large value, this is also effective for
improving machining efficiency.Features 4 Excellent chip discharge characteristics
●Reduces the occurrence of sudden problems due to jamming of cutting chips. In addition, good chip removal makes it possible to further improve cutting performance.
***หากต้องการขอราคาสินค้า กรุณาระบุขนาดของสินค้าที่ต้องการ เพื่อความรวดเร็วในการตอบกลับ***
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TR4F | RADIUS MILL | MOLDINO
Radius Mill TR4F type
The new Type 15 insert added to our popular TR4F range
The definitive type for rough machining even with large molds- POINT 1 Even with interrupted cutting … High chipping resistance
- POINT 2 Even with wall face processing … Prevents scraping
- POINT 3 Even within chips … Minimized biting risk
Feature & Applications
Issue 1 Although high-feed cutting is performed for shaping, resulting severe chip clogging and biting may reduce shaping efficiency
Proposed solutions
● Adopts new body shape to enhance chip removal. Suppresses chip clogging, even when cutting long overhangs.
Point > Cutting edge designed to control chip flow
●Optimizes cutting edge design to achieve smooth chip removal flow; keeps chips away from wall surfaces.
Suppresses clogging from the time chip generation starts.
Issue 2 New equipment installed to improve the efficiency of the roughing process.
The goal is to reduce machining times with high-feed cutting. But higher feed rates reduce tool life and keep the machine from delivering its full potential.Proposed solutions
●Developed a unique insert shape. Performs stable machining despite large cutting load generated during high-feed cutting with large cross-sectional and constraint areas.
●Adopts unique unequal pitch method to reduce chattering during cutting.
Point > Meets the requirements of various applications and steel types.
●The unique cross-sectional shape and cutting edge design of a single insert meets the needs of a wide range of cutting modes.
●Diverse lineup of insert grades to meet the demands posed by a wide range of work materials
***หากต้องการขอราคาสินค้า กรุณาระบุขนาดของสินค้าที่ต้องการ เพื่อความรวดเร็วในการตอบกลับ***
