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TD4N type | RADIUS MILL | MOLDINO

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Radius Mill TD4N type

Lineup expanded with insert for high-hardness materials

Technology

Features 1 Reduces uncut remnants on work pieces

The cutting edge shape was reviewed for TD4N so that uncut remnants are reduced.
This enables the load on the next process to be reduced by up to 40%compared to
conventional products.

● Since it is difficult to create tool shape definitions in CAM for the complicated cutting edge shapes of high-feed tools, in many cases the tools are used with the definition for a simple R radius tool. The differences between this definition and the actual tool shape result in uncut remnants that cannot be checked on CAM and become more work for the next process.

Features 2 Economical 4-corner inserts with chip breakers for various applications

●By making it possible to use both the front and back sides of inserts, 4 corners can be used. The inserts are provided with a large rake angle which exhibits an excellent cutting force reduction effect even when compared to general positive-shape inserts.

 

 

 

 

⦿Features of insert breaker

C breaker

Corresponds to our general high-feed-type inserts (EDNW, EPNW,
WDNW, SDNW), and is resistant to chip jamming, vibrations, and crater wear.

B breaker

Enables reduced cutting force when cutting work materials such as
stainless steels, etc. that require free-cutting performance.

⦿Features of insert for high-hardness materials

High-precision G-class insert suppresses dispersion in tool life.
Employs JP4105, a grade for high-hardness materials which provides long
service life for machining 50HRC or harder matrials.

 

Features 3 Large tip diameter for excellent handling       

●Compared to conventional high-feed tools, TD4N has a
large tip diameter, which suppresses the generation of
uncut remnants which easily occur on the bottom surface
of machined areas. In addition, since the cutting width
(ae) can be set to a large value, this is also effective for
improving machining efficiency.

Features 4 Excellent chip discharge characteristics

●Reduces the occurrence of sudden problems due to jamming of cutting chips. In addition, good chip removal makes it possible to further improve cutting performance.

 

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Shank Type

Type
Item Code
Stock
No.of
Flutes
DCX(mm)
DC(mm)
LF(mm)
LH(mm)
LS(mm)
DCONMS
(mm)
Shape
Shank typeRegularTD4N2016S-2
●
2
16
10
100
30
70
16
Fig.1
TD4N2020S-3
●
3
20
14
130
50
80
20
TD4N2025S-4
●
4
25
19
140
60
80
25
TD4N2032S-5
●
5
32
26
150
70
80
32
TD4N2040S32-6
●
6
40
34
150
45
105
32
Fig.2
LongTD4N2016L-2
●
2
16
10
150
50
100
16
Fig.1
TD4N2018L-2
●
2
18
12
150
25
125
16
Fig.2
TD4N2020L-3
●
3
20
14
160
80
80
20
Fig.1
TD4N2022L-3
●
3
22
16
160
30
130
20
Fig.2
TD4N2025L-4
●
4
25
19
180
100
80
25
Fig.1
TD4N2028L-4
●
4
28
22
180
35
145
25
Fig.2
TD4N2032L-5
●
5
32
26
200
120
80
32
Fig.1
TD4N2035L-5
●
5
35
29
200
40
160
32
Fig.2
TD4N2040L32-6
●
6
40
34
220
45
175
32
Fig.2

Modular Type

Item Code
Stock
No.of
Flutes
DCX(mm)
DC(mm)
LF(mm)
L1(mm)
L2(mm)
DCONMS
(mm)
DHUB
(mm)
THSZMS
(mm)
DRVS(mm)
TD4N2016M-2
●
2
16
10
25
5.5
17
8.5
12.8
M8
10
※TD4N2018M-2
●
2
18
12
25
5.5
17
8.5
12.8
M8
10
TD4N2020M-3
●
3
20
14
30
5.5
19
10.5
17.8
M10
15
※TD4N2022M-3
●
3
22
16
30
5.5
19
10.5
17.8
M10
15
TD4N2025M-4
●
4
25
19
35
5.5
22
12.5
20.8
M12
17
※TD4N2028M-4
●
4
28
22
35
5.5
22
12.5
20.8
M12
17
TD4N2032M-5
●
5
32
26
40
6
23
17
28.8
M16
22
※TD4N2035M-5
●
5
35
29
40
6
23
17
28.8
M16
22
※TD4N2040M-6
●
6
40
34
40
6
23
17
28.8
M16
22
※TD4N2042M-6
●
6
42
36
40
6
23
17
28.8
M16
22

【Note】When ※ and carbide shank are used together as a set, there is no interference.
Do not apply lubricants to the threaded section or end surface sections in contact with the dedicated shank/arbor for modular mills.

Parts

 

 

 

 

 

【Note】
The clamp screw is a consumable part. Since replacement life depends on the use environment, it is recommended that it be replaced at an early stage.

Insert

Item Code
Tolerance
class
AJ
Coating
JP4105
AJ
Coating
JP4120
AJ
Coating
JM4160
JS
Coating
JS4045
GX
Coating
GX2140
INSL
(mm)		W1
(mm)		T
(mm)
Shape
ENMU0603ER-B
M
●
●
●
●
10
6
3.7
Fig.1
ENMU0603ER-C
●
●
●
●
Fig.2
ENGU0603ER-C
G
★
Fig.3

【Note】Please note that the GX Coating and JS Coating do not cause a reaction in conductive touch sensors.

The Shanks for Modular Mill

Item Code
Stock
DCONWS
(mm)
THSZWS
(mm)
LF
(mm)
LB1
(mm)
LS
(mm)
BD1
(mm)
DCONMS
(mm)
D1
(mm)
Type
Cutter
body
With/
without
air hole
ASC16-8.5-95-30Z
●
8.5
M8
95
30
65
14.5
16
15.5
C
φ16
○
ASC16-8.5-120-55Z
●
120
55
65
ASC16-8.5-140-75Z
●
140
75
65
ASC16-8.5-160-95Z
●
160
95
65
ASC16-8.5-160-30Z
●
160
30
130
ASC20-10.5-120-50Z
●
10.5
M10
120
50
70
18.5
20
19.5
C
φ20
○
ASC20-10.5-170-90Z
●
170
90
80
ASC20-10.5-220-120Z
●
220
120
100
ASC20-10.5-270-150Z
●
270
150
120
ASC20-10.5-220-50Z
●
10.5
M10
220
50
170
18.5
20
19.5
C
φ20
○
ASC20-10.5-270-50Z
●
270
220
ASC25-12.5-145-65
●
12.5
M12
145
65
80
23
25
-
E
φ25
○
ASC25-12.5-215-115
●
215
115
100
ASC25-12.5-265-145
●
265
145
120
ASC25-12.5-315-195
●
315
195
120
ASC25-12.5-265-65
●
12.5
M12
265
65
200
23
25
-
E
φ25
○
ASC25-12.5-315-65
●
315
250
ASC32-17-160-80
●
17
M16
160
80
80
28
32
-
E
φ32
〈φ40〉
〈φ42〉
○
ASC32-17-210-110
●
210
110
100
ASC32-17-260-140
●
260
140
120
ASC32-17-310-190
●
310
190
120
ASC32-17-360-240
●
360
240
120
ASC32-17-260-80
●
17
M16
260
80
180
28
32
-
E
φ30
φ32
〈φ40〉
〈φ42〉
○
ASC32-17-310-80
●
310
230
ASC32-17-360-80
●
360
280

【Note】① Commercial milling chucks or shrink-fit holders can be used.② For the φ 40, φ 42 size, it is recommended that the protrusion length be 200mm or less.
③ Types for the dedicated arbor (HSK-A63) and for steel shanks are standard stock items.

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