The groundbreaking TR4F type, with cutting depth of 2 mm × 2 mm feed rate per tooth
Overcomes all major issues encountered in mold machining, thanks to TR4F’s three unique features
| POINT 1 | Even with interrupted cutting |
High chipping resistance
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selection of close pitch type 4000 Type | |
| 1mm × 2mm | ||
| Cutting depth | Feed per tooth | |
Tool performance that maximizes the machine’s full capabilities
Rugged cutting, regardless of load, thanks to the unique insert shape
【Cutting conditions】TR4F5000 type
Tool dia. :φ63 Cutting speed :vc=130m/min
Depth of cut :ap×ae=2.0×40mm
Work material :Pre-hardened steels (30HRC)
Machine:3-axis MC horizontal type(BT50,37kw)
| POINT 2 | Even with wall face processing |
| Deep cutting 5000 Type |
Prevents scraping |
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| 2mm × 2mm | ||
| Cutting depth | Feed per tooth | |
Chip ejection path away from work surface
Prevents scraping due to chip breakage and bending, which often occurs during wall face machining, whether cutting up or down.
【Cutting conditions】TR4F5000
| Features | 01 | Reduces uncut remnants on work pieces |
The cutting edge shape was reviewed for TD4N so that remains are reduced.This enables the load on the next process to be reduced by up to 40% compared to conventional products. |
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| Since it is difficult to create tool shape definitions in CAM for the complicated cutting edge shapes of high-feed tools, in many cases the tools are used with the definition for a simple R radius tool. The differences between this definition and the actual tool shape result in remains that cannot be checked on CAM and become more work for the next process. | |
| Features | 02 | Economical 4-corner inserts with chip breakers for various applications |
| By making it possible to use both the front and back sides of inserts, 4 corners can be used. The inserts are provided with a large rake angle which exhibits an excellent cutting force reduction effect even when compared to general positive-shape inserts. | ||
| Features of insert breaker | ||
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C breaker Corresponds |