Features of BR2P type
Unique insert mounting mechanism and helical cutting edge for greater cutting efficiency
| Issue 01 | Need to set less demanding cutting conditions when using conventional tools due to potential for chattering vibration |
The shape of the helical cutting edge reduces cutting resistance, suppresses chattering by mitigating impact on contact with the cutting edge, and helps prevent a rapid increase in cutting resistance.
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Cutting conditions Work material : S50C(220HB) |
| Point ! | Helical cutting edge to suppress chattering |
| The helical shape of the cutting edge results in improved tool life for BR2P than conventional products by suppressing chattering vibration. |
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4 flutes high efficiency ball end mill
Evolved by addopting a TH3 Coating on 4-flute ball end mill for high hardened steel processing. On high-hardened steel processing, to achieve even longer tool life.
Features of EHHBE-TH3
1.Highly efficient cutting with 4 flutes
2.Special edge shape in tip area improves cutting performance.
3.TH3 Coating provides long tool life even on hardened steels.
4.Variable Pitch geometry enables vibrations to be suppressed even for 4 flutes.
5. Wide chip pocket improves chip removal
6. Available for adaptive milling.
| Features | Special tip shape |
| <Features and effects> By creating a special flank face with a tiny relief angle at the very tip section, R accuracy is improved even with 4 flutes. |
<Features and effects> Features: Zero cutting point at the center is isolated from the cutting point. Effects: Chipping due to jamming of cutting chips at center ares is suppressed. |
| Features | Performance and positioning |
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EHHBE-TH3 exhibits |
New coating with amazing adhesion and wear resistance
Features of PN Coating
1. A heat-resistant coating material with excellent adhesion to the tool substrate was achieved by optimizing the Al content.
2.Exhibits with good wear resistance due to Si doping to the AlCr coating layer
3.Exhibits excellent cutting life for cutting materials such as plastic molds, etc. where tool seizure often occurs. (2x the cutting life compared to conventional products.) Provides the long life in cutting processing of materials starting with HPM-MAGIC and including prehardened steel, carbon steel, alloy steel, SUS, SKD61, SKD11, etc.
4.By improving heat resistance, long life are possible for both wet cutting and dry cutting.
Note) This product obtains less electric conductivity. Therefore, Please caution of using electric transmitted measuring systems.
| Characteristics |
| Coating peeling of PN Coating |
| Strengthened bonding structure of PN (Panacea) |
เปลี่ยนทุกความท้าทายในการกัดเหล็กชุบแข็ง... ให้กลายเป็นเรื่องง่าย ด้วยดอกเอ็นมิล EPDBEH-TH3 จาก MOLDINO
- พิชิตเหล็กแข็งได้อย่างมั่นใจ รองรับวัสดุเหล็กแข็งระดับ 60 HRC และสามารถรองรับการกัดเหล็กแข็งได้สูงถึง 72 HRC เช่น:
• เหล็กกล้าชุบแข็ง (Hardened Steel)
• เหล็กกล้าเครื่องมือ (Tool Steel)
• เหล็กกล้าดาย (Die Steel)
• เหล็กกล้าแม่พิมพ์ (Mold Steel)
- ความเร็วสูง | ความแม่นยำสูง:
• ใช้รอบตัดได้เร็วโดยไม่เสียคุณภาพผิว
• ลดการสั่นสะเทือน ด้วยโครงสร้างคอสั้น แข็งแรงแบบ Strong Neck
• เหมาะกับงานละเอียดที่ต้องการความเที่ยงตรงสูง
การเคลือบผิวระดับพรีเมียมเพื่อ "งานกัดเหล็กแข็ง" โดยเฉพาะ
| Features and performance | |
| ・High hardness coating with excellent wear resistance and heat resistance ・Has excellent thermal shock resistance enables to suppress sudden chipping ・Long tool life when cutting high-hardness materials (50HRC or higher) |
Ball End Mill for Hardened Steel
“IX” changes the concept of carbide!
Features of IX-EPDB-TH3
| Features | 01 | Next-generation carbide alloy for machining hardened stee |
●Features refined material structure with approximately 10% greater hardness than conventional materials
●Incorporates next-generation additive elements to combine high wear resistance (hardness) and chipping
resistance (toughness)
| Features | 02 | Newly designed cutting edge profile with superior durability |
| Features | 03 | Outer diameter measurement marking & short shank design |